Mornsun's Power Supply Solutions for EV Charging Stations

05.08.23 07:26 AM By AKB

                                                   Mornsun's Power Supply Solutions for EV Charging Stations

As the world shifts towards more greener and more sustainable transportation, electric vehicles(EVs) are rapidly gaining popularity. We can see a rapid transition happening around us as people are turning more towards electric vehicles, the demand for EV charging stations is growing rapidly.

To cater the need, EV charging stations play an important role, and Mornsun, a leading power supply solutions provider has emerged as a partner in powering the future of EV charging stations.

Mornsun’s power supply solutions for EV charging stations are designed to be high-efficiency, reliable, and cost-effective. They’re also designed to meet the latest safety standards.

Importance of Power Supply Solutions in EV Charging Stations

Electric vehicle charging stations are complex systems that require a steady and efficient power supply. The charging process demands high reliability, safety, and the ability to handle varying charging demands. Mornsun provides state-of-the-art power supply solutions that ensure seamless operation and enhanced user experience for EV owners. 

AC/DC Power Supply Design Requirements for EV Charging Stations

There are Two Different Types of EV Charging Stations:

1. AC Charging Station

Further AC chargers are divided into AC level 1 EVSE and AC level 2 EVSE which deliver AC power to the charger of the vehicle. AC charging stations are generally small, flexibly installed, and it takes up to 2-8 hours for a full charge depending on the vehicle. They are very suited for small passenger electric vehicles, mostly used for residential applications, as well as fleet, multifamily, shopping malls, offices and other commercial space.

2. DC Charging Station

DC charging station is a high-powered Level 3 charger. It delivers DC power to the battery. A DC charging station is usually able to charge the battery to 80% of the charging state within 30 minutes. DC charging stations are suitable for fast DC charging of private electric vehicles, electric buses, hybrid buses, taxis, engineering vehicles, etc., and are mostly used in the public and workplaces.


                                                                                  Mornsun's Power Supply Solutions for EV Charging Stations

Mornsun Offers a Variety of Power Supply Solutions for EV Charging Stations, including:

  • AC-DC power supplies for Level 1 and Level 2 charging.

  • DC-DC power supplies for DC fast charging.

  • Isolated power supplies for safety.

  • Enclosed power supplies for outdoor applications.

1. Mornsun's Isolated Power Modules

Safety is the most important parameter in EV charging stations. Mornsun's isolated power modules are designed to provide galvanic isolation, preventing electrical hazards and ensuring the safety of users and vehicles. 

2. Mornsun's AC-DC Converters

Mornsun's AC-DC converters offer unmatched flexibility and scalability, catering to the diverse needs of EV charging stations. Whether it's a public charging station or a private charging facility, Mornsun's power supply solutions are able to suit different power levels and charging station sizes. Their flexible and scalable approach allows for easy expansion as the demand for EV charging infrastructure grows.

AC/DC Converter for Electric Vehicle Charging Stations

Below Table shows Type of charging stations and required AC/DC power modules and DC/DC power modules which are provided by Mornsun to meet the power demands of Different Ev chargers.

CHARGING STATIONS

SECTIONS

CONSIDERATIONS OF POWER DESIGN

RECOMMENDED AC/DC POWER MODULES

RECOMMENDED DC/DC POWER MODULES

Control system

Compact size
Operating temperature
EMI

5W LS05-R3 series

Switching regulator K78-R3 series

Control system

Compact size
Operating temperature
EMI, Surge

10-90W LD-R2 series

1. Control system

2. Off-board charger

Voltage fluctuation
EMI, Surge
Operating temperature

LS05-13B05R3 : 5W,5V AC-DC Converter - PO-1697-D


Switching regulator K78-R3 series


The 1-15W AC-DC converter LS series and 3-30W AC-DC converter LD-R2 series offer compact size, a wide input voltage range of 85~305VAC that help meet the key requirements of power design for the EV control system. High efficiency up to 90% coupled with the extended -40℃ to +85 ℃ operating temperature range. They also deliver good EMC protection with conducted emission and radiated emission meeting CISPR32/EN55032 CLASS B, which makes them highly reliable in some extreme conditions when charging.

Benefits of Using Mornsun's Power Supply Solutions for EV Charging Stations

  • High Efficiency: Mornsun's power supplies are highly efficient, which can help you save money on energy costs.

  • Reliability: Mornsun's power supplies are designed to be reliable and durable resulting in function for long duration.

  • Cost-Effectiveness: Mornsun's power supplies are competitively priced, so you can get the best value for your money.

  • Safety: Mornsun's power supplies are designed to meet the latest safety standards, so they are safe for use in EV charging stations.

Conclusion

As electric vehicles revolutionize the automotive industry, the need for robust and efficient EV charging stations becomes increasingly evident. Mornsun's power supply solutions for EV charging stations offer high reliability, safety, efficiency, and scalability. By choosing Mornsun's solutions, charging station operators can contribute to a sustainable future while providing EV owners with a seamless charging experience.


If you are building an EV charging station and looking for best in class power supply solutions for the system from Mornsun, reach out to us at Campus Component today, and get latest updates on Mornsun’s products!

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